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Hazard from the welding area

 

Assignment Content
After your initial review of the operations and safety data sheets (SDS), you have determined the sampling you want to perform at Acme Automotive Parts (AAP). The table below lists hazards you want to sample and the sampling/analytical methods you decide to use. You can access the National Institute for Occupational Safety and Health (NIOSH) methods at https://www.cdc.gov/niosh/nmam/default.html and the Occupational Safety and Health Administration (OSHA) methods at https://www.osha.gov/dts/sltc/methods/toc.html.
Hazard
Possible Method
Occupational Exposure Limits (OEL)
Manganese Fume (Welding)
NIOSH 7302
5 mg/m3 (OSHA Ceiling)
Copper Fume (Welding)
NIOSH 7302
0.1 mg/m3 (OSHA 8-hour TWA)
Lead Fume (Welding)
NIOSH 7302
0.05 mg/m3 (OSHA 8-hour TWA)
1,2,4 trimethylbenzene (Paint)
OSHA 1020
25 ppm (ACGIH 8-hour TWA TLV)
Toluene (Paint)
OSHA 111
50 ppm (ACGIH 8-hour TWA TLV)
Xylene (Paint)
OSHA 1002
100 ppm (OSHA 8-hour TWA)
Metal Working Fluids
NIOSH 5524
0.5 mg/m3 (NIOSH 10-hour TWA REL)
Noise (throughout plant)
None
90 dBA (OSHA 8-hour TWA)
Choose one hazard from the welding area, one hazard from the paint area, and the metal working fluids, and prepare one paragraph for each hazard (three paragraphs in total) answering each of the following questions:
Which sampling media will you be using?
What flow rate will you use?
How will you calibrate the sampling train?
Calculate the minimum sampling time you will require to be able to detect concentrations at the OELs listed in the table. Show your work in calculating the sampling times.
Will you collect personal or area samples? Explain why.
Are there any compounds listed in the method that might interfere with your sample?
Are there any special storage or shipment requirements for your samples?
Prepare one paragraph that concludes how you would evaluate noise exposures in the facility. Discuss what type of sampling instrument you would use, how you would perform calibration, whether you would use personal or area samples, and which areas at the facility you would include in the evaluation.
Your assignment must be a minimum of two pages in length, not including title or reference pages. Your assignment must use at least two references. One must be gathered from the CSU Online Library; the other may be your textbook. All references and in-text citations must be formatted according to APA standards.

 

 

 

 

 

Sample Solution

Manganese Fume (Welding), I will be using NIOSH 7302 as the sampling media.

For Manganese Fume (Welding), I will be using NIOSH 7302 as the sampling media. The flow rate will be 1 to 4 L/min. I will calibrate the sampling train by using a calibration pump1. The minimum sampling time required to detect concentrations at the OELs listed in the table is 15 minutes1. I will collect personal samples because it is important to know the exposure of each worker. There are no compounds listed in the method that might interfere with my sample.

For Copper Fume (Welding), I will also be using NIOSH 7302 as the sampling media3. The flow rate will be 1 to 4 L/min. I will calibrate the sampling train by using a calibration pump. The minimum sampling time required to detect concentrations at the OELs listed in the table is 15 minutes. I will collect personal samples because it is important to know the exposure of each worker. There are no compounds listed in the method that might interfere with my sample.

For Metal Working Fluids, I will be using NIOSH 5524 as the sampling media. The flow rate will be 0.5 L/min. I will calibrate the sampling train by using a calibration pump2. The minimum sampling time required to detect concentrations at the OELs listed in the table is 200 minutes. I will collect area samples because it is important to know if there is any contamination in the air of a specific area. There are no compounds listed in the method that might interfere with my sample.

For noise exposure, I would use a sound level meter (SLM) as a sampling instrument. To perform calibration, I would use an acoustic calibrator. I would use personal samples because it is important to know how much noise each worker is exposed to. There are no compounds listed in this method that might interfere with my sample

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